鉗工從入門到精通
《鉗工從入門到精通》，作者：王兵，出版社：化學工業出版社，ISBN：9787122349910。
化學工業出版社（簡稱化工社）組建於1953年1月，是新中國出版界歷史較為悠久的中央級出版社[1]，出版科技圖書、教材、大眾圖書、電子出版物及科技期刊等五大類[2]。
目錄
內容簡介
本書針對鉗工的實際工作需要，對鉗工必須掌握的基礎知識、工量具和設備的操作、鉗工基本的 操作技術手法、操作過程中的技巧等，進行了全面的介紹；並針對生產中因某些操作失誤而產生的質 量問題，從反向思維的角度，指出一些「不宜」「不准」「不要」「不許」做的原則和具體實例，並加以 說明和表述。 本書可供一線工人閱讀，也可作為崗前培訓教材。
目錄
入門篇 識圖與基礎
第1 章 圖樣的基本知識
1.1 圖紙幅面和格式·················· 2
1.1.1 圖紙幅面······························ 2
1.1.2 圖框格式······························ 3
1.1.3 標題欄································· 4
1.2 比例、字體、圖線··············· 5
1.2.1 比例···································· 5
1.2.2 字體···································· 5
1.2.3 圖線···································· 7
1.3 尺寸標註··························· 9
1.3.1 尺寸標註的基本要求··············· 9
1.3.2 尺寸標註的要求····················· 9
第2 章 圖樣的基本表達方法
2.1 視圖································· 12
2.1.1 基本視圖······························ 12
2.1.2 向視圖································· 13
2.1.3 輔助視圖······························ 14
2.2 剖視圖······························ 15
2.2.1 剖視圖的形成、畫法與標註······ 16
2.2.2 剖視圖的種類························ 18
2.2.3 剖切面的種類························ 20
2.3 斷面圖······························ 21
2.3.1 斷面圖的概念························ 21
2.3.2 斷面圖的種類························ 22
2.4 局部放大圖和簡化表示法······ 24
2.4.1 局部放大圖··························· 24
2.4.2 簡化畫法······························ 24
2.5 機件表達方法解讀··············· 27
2.5.1 支架的表達方法····················· 27
2.5.2 四通管剖視圖的表達··············· 28
第3章 圖樣技術要求的識讀
3.1 尺寸公差···························30
3.1.1 孔和軸·································30
3.1.2 尺寸的術語及定義··················30
3.1.3 偏差與公差的術語及定義·········32
3.1.4 標準公差系列························34
3.1.5 基本偏差系列························36
3.1.6 公差帶·································38
3.1.7 尺寸公差的標註·····················40
3.2 幾何公差···························40
3.2.1 幾何公差的特徵項目及符號······41
3.2.2 幾何公差的代號與基準符號······41
3.2.3 零件的幾何要素·····················42
3.2.4 幾何公差帶···························44
3.3 幾何公差的標註··················46
3.3.1 被測要素的標註·····················46
3.3.2 基準要素的標註·····················48
3.3.3 幾何公差的其他標註規定·········48
3.4 表面粗糙度························49
3.4.1 表面粗糙度的定義··················49
3.4.2 表面粗糙度評定參數···············50
3.4.3 表面粗糙度的標註··················55
第4章 幾何圖形作圖及典型零件的識讀
4.1 基本幾何作圖·····················60
4.1.1 作圖工具及其使用··················60
4.1.2 常見平面圖形的畫法···············62
4.2 識讀零件圖的方法···············65
4.2.1 圖樣的特殊表示法··················65
4.2.2 零件圖的內容························74
4.2.3 零件圖的識讀方法··················75
4.3 零件圖識讀示例··················75
4.3.1 閥杆····································76
4.3.2 閥蓋····································76
4.3.3 閥體····································78
第5章 鉗工常用基礎知識
5.1 常用法定計量單位及其換算·································80
5.1.1單位制···························80
5.1.2 常用法定計量單位與非法定計量單位的換算··························82
5.1.3 長度單位······························84
5.1.4 單位換算······························85
5.2 常用數表及計算··················89
5.2.1 函數····································89
5.2.2 三角函數的計算·····················90
5.2.3 常用圖形的計算·····················91
5.3 各種字母、代號及化學元素·································97
5.3.1 常用字母、代號及符號············97
5.3.2 常用標準代號························99
5.3.3 常用化學元素的符號與材料特性及常用係數·························· 99
5.4 金屬材料與熱處理···············101
5.5 常用非金屬材料··················101
5.6 摩擦、潤滑與清洗簡介·········101
第6章 鉗工常用工具與設備
6.1 鉗工用一般工具··················102
6.1.1 鉗類工具······························102
6.1.2 扳手類工具···························105
6.1.3 螺釘旋具類工具·····················118
6.1.4 錘類工具······························121
6.2 電動與風動工具··················123
6.2.1 砂輪機·································123
6.2.2 角向磨光機···························125
6.2.3 電磨頭·································125
6.2.4 電剪刀·································125
6.2.5 風砂輪·································125
6.2.6 風鑽····································126
6.2.7 風鏟與風鎬···························126
6.3 手動壓床與千斤頂···············127
6.3.1 手動壓床······························127
6.3.2 千斤頂·································128
6.4 專用修理工具·····················128
6.4.1 拔卸類工具···························128
6.4.2 拆卸類工具···························130
6.5 鉗工用起重器具··················130
6.5.1 綑紮用繩······························130
6.5.2 滑車····································133
6.5.3 手動葫蘆······························133
6.5.4 單梁起重機···························134
6.6 鉗工常用設備·····················135
6.6.1 鉗工工作檯···························135
6.6.2 台虎鉗·································135
6.6.3 鑽孔用設備···························137
第7章 鉗工常用量具和量儀
7.1 量具的分類與技術指標··········145
7.1.1 量具的分類····························145
7.1.2 計量量具的基本技術指標··········145
7.2 鉗工用長度量具···················146
7.2.1 鋼直尺與捲尺·························146
7.2.2 游標量具·······························147
7.2.3 測微螺旋量具·························155
7.2.4 量塊·····································158
7.3 鉗工常用量儀······················161
7.3.1 機械式量儀····························161
7.3.2 光學量儀·······························165
7.4 常用角度量具······················167
7.4.1 直角尺··································167
7.4.2 角度量塊·······························168
7.4.3角度尺····························168
7.4.4 正弦規··································171
7.5 光滑極限量規······················172
7.5.1 光滑極限量規的公差帶·············172
7.5.2 工作量規的設計······················176
7.6 其他計量器具······················185
7.6.1 塞尺·····································185
7.6.2 平尺·····································185
7.6.3 樣板·····································187
7.6.4 水平儀··································188
7.7 技術測量基本知識················190
第8章 劃線
8.1 劃線用工具及其使用·············192
8.1.1 劃線常用工具·························192
8.1.2 劃線輔助工具·························195
8.1.3 劃線工具的使用······················196
8.2 劃線方法····························199
8.2.1 劃線的分類····························199
8.2.2 劃線基準的選擇······················199
8.2.3 劃線時的找正和借料················200
8.2.4 劃線的步驟····························202
8.2.5 劃線的基本操作······················203
8.2.6 分度頭劃線····························206
8.2.7 幾種特殊曲線的劃法················207
8.2.8 平面劃線操作實例···················212
8.3 複雜、大型和畸形工件的劃線··································217
8.3.1 箱體劃線·······························217
8.3.2 大型工件劃線·························220
8.3.3 畸形工件的劃線······················223
第9章 鉗工常用的加工方法
9.1 鏨削··································227
9.1.1 鏨削用工具的認知···················227
9.1.2 鏨子的刃磨與熱處理················229
9.1.3 鏨削的基本操作······················231
9.1.4 鏨削操作實例·························238
9.2 鋸削··································242
9.2.1 鋸削用工具的認知···················242
9.2.2 鋸削用工具的使用···················243
9.2.3 鋸削的基本操作······················244
9.2.4 各種材料的鋸削方法················246
9.2.5 鋸削操作實例·························250
9.3 銼削··································252
9.3.1 銼刀的結構與選用···················252
9.3.2 銼削基本操作·························257
9.3.3 常見形狀的銼削操作技法··········261
9.3.4 銼配操作·······························266
9.3.5 銼削操作實例·························267
9.4 刮削與研磨·························272
9.4.1 刮削工具及其加工特點·············272
9.4.2 研具與研磨劑·························277
9.4.3 刮削的基本操作······················280
9.4.4 研磨的基本操作······················285
9.4.5 刮削與研磨操作實例················289
9.5與彎形·························292
9.5.1·····································292
9.5.2 彎曲·····································302
9.6 鉚接、粘接與焊接················312
9.6.1 鉚接·····································312
9.6.2 粘接·····································317
9.6.3 焊接·····································321
第10章 孔與螺紋加工
10.1 孔加工·····························324
10.1.1 鑽孔····································324
10.1.2 群鑽····································340
10.1.3 擴孔與鍃孔···························347
10.1.4 鉸孔····································351
10.1.5 孔加工操作實例····················357
10.2 螺紋加工··························359
10.2.1 認識螺紋······························359
10.2.2 攻螺紋·································363
10.2.3 套螺紋·································370
10.2.4 螺紋加工操作實例·················373
第11章 機械裝配及工藝
11.1 裝配工藝基礎····················376
11.1.1 裝配工藝過程························376
11.1.2 裝配工藝規程························377
11.2 裝配前的準備工作··············380
11.2.1 裝配零件的清理和清洗···········380
11.2.2 零件的密封性試驗··················381
11.2.3 旋轉件的平衡························382
11.3 裝配尺寸鏈和裝配方法········384
11.3.1 裝配精度與裝配尺寸鏈···········384
11.3.2 裝配方法······························386
11.3.3 裝配尺寸鏈解法·····················388
11.4 固定連接的裝配·················390
11.4.1 螺紋連接的裝配····················390
11.4.2 鍵連接的裝配························394
11.4.3 銷連接的裝配························398
11.4.4 過盈連接的裝配····················400
11.4.5 管道連接裝配························403
11.5 傳動機構的裝配·················405
11.5.1 帶傳動機構的裝配·················405
11.5.2 鏈傳動機構的裝配··················411
11.5.3 齒輪傳動機構的裝配··············415
11.5.4 蝸杆傳動機構的裝配··············421
11.5.5 螺旋傳動機構的裝配··············423
11.5.6 聯軸器和離合器的裝配···········425
11.6 軸承和軸組的裝配··············427
11.6.1 滑動軸承的裝配·····················427
11.6.2 滾動軸承的裝配·····················430
11.6.3 軸組的裝配···························433
11.7 液壓傳動的安裝與調試···436
11.7.1 液壓傳動的基本原理與特點·····436
11.7.2 液壓元件與液壓··············439
11.7.3 液壓的安裝與調試···········444
11.7.4 液壓設備的維護保養··············448
第12章 第12章 鉗工基本操作的技巧與禁忌
12.1 劃線工作中的技巧與禁忌·····452
12.1.1 劃線前準備工件的技巧與禁忌··452
12.1.2 劃線操作中的技巧與禁忌········454
12.2 鏨削加工中的技巧與禁忌·····460
12.2.1 鏨子的刃磨技巧與禁忌···········460
12.2.2 鏨削操作中的技巧與禁忌········460
12.3 鋸削加工中的技巧與禁忌·····465
12.3.1 鋸削運動的技巧與禁忌···········465
12.3.2 型材鋸削的技巧與禁忌···········466
12.4 銼削加工中的技巧與禁忌·····469
12.4.1 銼刀使用的技巧與禁忌···········469
12.4.2 銼削操作中的技巧與禁忌········471
12.5 刮削加工中的技巧與禁忌·····475
12.5.1 刮刀的使用技巧與禁忌···········475
12.5.2 刮削操作中的技巧與禁忌········476
12.6 研磨加工中的技巧與禁忌·····481
12.6.1 研磨加工準備的技巧與禁忌·····481
12.6.2 研磨操作中的技巧與禁忌········481
第13章 孔和螺紋加工中的技巧與禁忌
13.1 孔加工的技巧與禁忌···········484
13.1.1 鑽孔的技巧與禁忌·················484
13.1.2 鉸孔的技巧與禁忌··················488
13.2 螺紋加工中的技巧與禁忌·····491
13.2.1 攻螺紋的技巧與禁忌··············491
13.2.2 套螺紋的技巧與禁忌··············494
第14章 鉚接、粘接和、彎曲加工的技巧與禁忌
14.1 鉚接和粘接加工的技巧與禁忌····496
14.1.1 鉚接的技巧與禁忌·················496
14.1.2 粘接的技巧與禁忌·················498
14.2和彎曲的加工技巧與禁忌····500
14.2.1的技巧與禁忌·················500
14.2.2 彎曲的技巧與禁忌·················501
第15章 裝配工作中的技巧與禁忌
15.1 通用零（部）件檢修、裝配操作的技巧與禁忌·······502
15.1.1 拆卸零（部）件的技巧與禁忌··502
15.1.2 檢查零（部）件的技巧與禁忌··503
15.1.3 通用零（部）件的裝配技巧與禁忌·······504
15.1.4 過盈裝配的技巧與禁忌···········505
15.2 常用傳動機構的裝配技巧與禁忌······507
15.2.1 帶傳動機構的裝配技巧與禁忌········507
15.2.2 鏈傳動機構的裝配技巧與禁忌········508
15.2.3 齒輪機構的裝配技巧與禁忌·····510
15.2.4 蝸杆傳動機構的裝配技巧與禁忌·······510
15.2.5 聯軸器和離合器的裝配技巧與禁忌······511
第16章 維修鉗工工作中的技巧與禁忌
16.1 鉗工設備及工量具使用中的技巧與禁忌········513
16.1.1 鉗工常用設備的使用技巧與禁忌·····513
16.1.2 鉗工常用工量具的使用技巧與禁忌······516
16.2 舊損零件修復的技巧與禁忌·······519
16.2.1 判定零件舊損的技巧與禁忌·······519
16.2.2 熱噴漆塑料法修復舊損零件的技巧與禁忌·········520
16.2.3 噴焊工藝修復舊損零件的技巧與禁忌··············521
16.2.4 粘接法修復舊損零件的技巧與禁忌······523
16.2.5 鑲套法修復舊損零件的技巧與禁忌······523
16.2.6 金屬扣合技術修復舊損零件的技巧與禁忌·····523
16.3 機床安裝調試的技巧與禁忌····527
16.3.1 機床設備基礎施工技術的技巧與禁忌········527
16.3.2 機床安裝準備與組織配合的技巧與禁忌·······529
16.3.3 臥式車床的安裝調試的技巧與禁忌········530
16.3.4 車床精度檢驗的技巧與禁忌····538
16.3.5 車床試車和檢查驗收的技巧與禁忌·······542
參考文獻
參考文獻
- ↑ 國家對出版社等級是怎樣評估的 ，搜狐，2024-07-06
- ↑ 化學工業出版社有限公司簡介，化學工業出版社有限公司